High-Torque Stator Winding Solutions for AGV / AMR Drive Systems

Robust Production Systems for Continuous-Duty Applications

Bridging the Gap Between Manual Labor and High-Performance Automation

As skilled labor availability decreases, transitioning from manual coil insertion to automated production is critical. However, large stator dimensions combined with high slot-fill requirements present extreme mechanical and precision challenges that standard equipment simply cannot endure.

The Challenges of Large-Scale Motor Automation

High Slot-Fill Constraints:

Maximizing copper density without compromising insulation.

Heavy Wire Stiffness:

Managing extreme mechanical stress from heavy-gauge wires.

Machine Deflection Risks:

Maintaining absolute precision under high-force operations.

Engineered for High-Performance Production

Heavy-Duty Machine Architecture

GMW equipment is built with exceptional structural rigidity to absorb the extreme forces generated during the winding and insertion of heavy-gauge wires, ensuring absolute positional accuracy and operational stability without machine deflection.

Automated High Slot-Fill Insertion

We engineer precise tooling and guided insertion profiles that safely pack maximum copper into large industrial stators. This minimizes insulation damage while achieving the superior efficiency and power density required by modern industrial standards.

Seamless Transition from Manual Processes

Whether automating for the first time or upgrading existing lines, our scalable systems reduce dependency on manual labor, drastically increasing throughput and process repeatability for demanding industrial applications.

Technical Specifications & Capabilities

Why Partner with GMW for Industrial Automation?

Uncompromising Rigidity

Machine structure minimizes vibration, ensuring precision even in the most complex and dense winding processes.

Process Repeatability

Through precision servo control and electronic cam (E-Cam) technology, GMW ensures perfectly synchronized motion and consistent quality for heavy-duty components, cycle after cycle.

Future-Proof Scalability

Our modular architecture allows you to seamlessly transition from manual setups to high-speed automated lines as your output grows.